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80 Series > Tools & Contacts
Series 80 Contacts are crimped to wire with a standard M22520/2-01 crimper. The crimper
requires a special contact positioner, shown below. Terminated contacts may be snapped
into connectors directly, or with the assistance of a special contact insertion tool. For contact
extraction, Glenair offers both plastic and metal tools.
| Size Comparison: Series 801 Versus D38999 Series III | |
| Crimp Tool, M22520/2-01 | 809-015 |
|---|---|
| Positioner for Crimp Tool | 809-005 |
| Contact Insertion Tool, Metal | 809-013 |
| Contact Extraction Tool, 10 Plastic Tips with Metal Handle |
809-019-0 |
| Replacement Plastic Tips for 809-019 Extraction Tool, Kit of 10 Tips | 809-019-1 |
| Metal Extraction Tool | 809-007 |
| BAND-IT® Shield Termination Tool Order MicroBands Separately. Pre-coiled band P/N 600-057-1. |
600-061 |
| Jam Nut Tightening Tool | 600-115, 600-130, 600-130, 600-137, 600-138 |
Series 80 Connectors are supplied with contacts. Spare contacts may be ordered in bulk. These crimp contacts are terminated to wire with a standard mil spec crimp tool and a special positioner. Contacts are installed and removed with special tools.
| Contact Ordering Information | |
| Pin Contact Part Number | 809-001 |
|---|---|
| Socket Contact Part Number | 809-002 |
| Packaging | Bulk |
| Contact Material and Finish | Beryllium Copper Alloy, 50 μInch Gold Plated per ASTM B488 Type 3, Code C, Class 1,27 over Nickel Underplate per QQ-N-290 Class 2. Socket Contact Hood: Corrosion Resistant Steel, Passivated. |
| Wire Accommodation | #22 – #28 AWG |
| Crimp Tool Part Number | 809-015 (M22520/2-01) |
| Positioner for Crimp Tool | 809-005 |
| Insertion Tool | 809-013 |
| Extraction Tool, Metal | 809-007 |
| Extraction Tool, Plastic | 809-019-0 |