Series 801 “Mighty Mouse”
Heavy Duty Double-Start ACME Threads

80 Series > Series 801 Heavy Duty Double-Start

Features & Benefits

• Double-Start Thread for Quick Mating and Damage Resistance
• 3 Through 85 Contacts
• Crimp, rear Release
• 5 Amp Contact for #22 thru #28 Wire, .076” (1.9)
  Contact Centers
• 500 Volt AC
• Aluminum or Stainless Steel

The 801 Series “Mighty Mouse” is ideal for use in high-density packaging applications where traditional military circular connectors are too large or too heavy. The double-start threads provide full mating in 1 1/2 turns, and the plug features an anti-decoupling spring for vibration resistance. The unique integral molding/band platform allows direct shield attachment and cable overmolding. Receptacles are available with printed circuit board contacts.

Series 800 Product Selection Guide

• Cable Plugs
  • Cable Plugs Part Builder
  • Supplied With Crimp Contacts for #22 – #28 AWG Wire
  • Two Styles: Rear Accessory Thread or Integral Band Platform for Direct Attachment of Cable Shield
• Crimp Receptacles
  • Crimp Receptacles Part Builder
  • Supplied With Crimp Contacts for #22 – #28 AWG Wire
  • Rear Mount Jam Nut, Flange Mount, or In-Line
• PCB Receptacles
  • PCB Receptacles Part Builder
  • Supplied With Factory-Installed, Non-Removable Straight PC Tails for Attachment to Rigid Boards or Flex Circuits
• Hermetic Receptacles
  • Hermetic Receptacles Part Builder
  • Supplied With Factory-Installed, Non-Removable Solder Cup Contacts for #22 Gage Wire, or With Straight PC Tails
  • Glass-Sealed for Use in Pressurized Bulkheads
• Protective Covers
  • Protective Covers Part Builder
  • Plug and Receptacle Covers
  • Variety of Attachment Options
• Cordsets
  • Cordsets Part Builder
  • Overmolded, Shielded Cable Assemblies
  • 100% Tested, Easy to Specify, Ready for Use
• Backshells & Accessories
  • Environmental Backshell
  • Shielded Non-Environmental Backshell
  • Shielded Environmental Backshell
  • Straight Exit Strain Relief Clamps
  • 45° & 90° Strain Relief Clamps
  • Shrink Boot Adapter - Direct Couple
  • Shirnk Boot Adapter - Rotateable
  • Banding / Molding Adapter

Applications

• Avionics Systems
• Tactical Battlefield Gear
• Missiles
• Exo-Atmospheric Vehicles
• Unmanned Reconnaisance Vehicles
• Military Aircraft
• Commercial Aircraft
• Sensors and Telemetry
• Hand-Held Communications Equipment
• Navigation Equipment

Series 801 Specifications

Contact Size / Spacing:

• #23 / .076” (1.9) Contact Centers

Wire Accommodation:

• #22—#28 AWG

Current Rating:

• 5 Amps Maxiumum

Voltage Rating (DWV):

• 500 VAC RMS Sea Level
• 100 VAC RMS 70,000 Feet

Insulation Resistance:

• 5000 Megohms Minimum

Operating Temperature:

• -55° C. to +150° C.

Contact Resistance:

• 8 Milliohms Maximum
• 30 Milliohms Maximum (Hermetic)

Vibration:

• 40 g’s, in Accordance with MIL-STD-1344 Method 2005, Condition IV

Shock:

• 300 g’s, in Accordance with MIL-STD-1344 Method 2004, Condition E

EMI Shielding Effectiveness:

• 40 dB Attenuation, 100 MHz to 1000 MHz

Series 801 Materials and Finishes

Contacts:

• Beryllium Copper Alloy, 50 ?Inch Gold Plated per ASTM B488 Type 3, Code C, Class 1,27 over Nickel Underplate per QQ-N-290 Class 2. Socket Contact Hood: Corrosion Resistant Steel, Passivated. Hermetic Pin Contacts: Nickel-Iron Alloy per ASTM-F-30, 50 ?Inch Gold Plated per ASTM B488 Type 3, Code C, Class 1,27

Insulators:

• Liquid Crystal Polymer (LCP) per MIL-M-24519 GLP-30F, 30% Glass-Filled

Rear Sealing Grommet, Interfacial Seal, and O-Ring:

• Flourosilicone Elastomer per A-A-59588, Color Blue

Contact Retention Clip:

• Beryllium Copper Alloy

Shell, Jam Nut Material:

• Aluminum Alloy per ASTM B 211 or ASTM B 221
  or Corrosion Resistant Steel per AMS-QQ-S-763

Shell and Jam Nut Finish:

• Code C: Black Anodize per MIL-A-8625, Type II Class 2 (48 Hour Salt Spray)
• Code M: Electroless Nickel per AMS-C-26074 (96 Hour Salt Spray)
• Code NF: Olive Drab Cadmium per AMS-QQ-P-416 over Electroless Nickel (500 Hour Salt Spray)
• Code ZN: Olive Drab Zinc-Nickel per ASTM B841-91 over Electroless Nickel (500 Hour Salt Spray)
• Code ZNU: Black Zinc-Nickel per ASTM B841-91 over Electroless Nickel (500 Hour Salt Spray)
• Code Z1: Passivate per AMS-QQ-P-35 (1000 Hour salt Spray)

Coupling Nut Retainer:

• Torlon®