Series 804 “Mighty Mouse”
Quick-Disconnect Connectors (QDC)

80 Series > Series 804 Quick-Disconnect

Features & Benefits

• Push-to-Mate / Pull-to-Unmate
• 3 Through 85 Contacts
• Crimp, Rear Release
• 5 Amp Contact for #22 thru #28 Wire, .076” (1.9) Contact Centers
• 500 Volt AC
• Environmentally Sealed
• Canted Stainless Steel Retention Spring
• Aluminum or Stainless Steel Shell

Ideal for breakaway connections, the Series 804 QDC connector features a canted stainless steel spring in the receptacle and a detent in the plug body. Ideal for tactical equipment such as helmets and communications gear, the QDC Mighty Mouse meets immersion requirements and offers excellent durability.

Series 804 Product Selection Guide

• Cable Plugs
  • Cable Plugs Part Builder
  • Supplied With Crimp Contacts for #22 – #28 AWG Wire
  • Two Styles: Rear Accessory Thread or Integral Band Platform for Direct Attachment of Cable Shield
• Crimp Receptacles
  • Crimp Receptacles Part Builder
  • Supplied With Crimp Contacts for #22 – #28 AWG Wire
  • Two Styles: Rear Accessory Thread or Integral Band Platform for Direct Attachment of Cable Shield
• PCB Receptacles
  • PCB Receptacles Part Builder
  • Supplied With Factory-Installed, Non-Removable Straight PC Tails for Attachment to Rigid Boards or Flex Circuits
• Hermetic Receptacles
  • Hermetic Receptacles Part Builder
  • Supplied With Factory-Installed, Non-Removable Solder Cup Contacts for #22 Gage Wire, or With Straight PC Tails for Attachmentd to Rigid Boards or Flex Circuits
• Protective Covers
  • Protective Covers Part Builder
  • Plug and Receptacle Covers
  • Variety of Attachment Options
• Cordsets
  • Cordsets Part Builder
  • Overmolded, Shielded Cable Assemblies
  • 100% Tested, Easy to Specify, Ready for Use
• Backshells & Accessories
  • Environmental Backshell
  • Shielded Non-Environmental Backshell
  • Shielded Environmental Backshell
  • Straight Exit Strain Relief Clamps
  • 45° & 90° Strain Relief Clamps
  • Shrink Boot Adapter - Direct Couple
  • Shirnk Boot Adapter - Rotateable
  • Banding / Molding Adapter

Applications

• Aircraft Headsets
• Tactical Radios
• Battery Packs
• Helmets
• Ruggedized Computers
• GPS Receivers
• Night Vision Optics
• Laser Range Finders
• Hand-Held Communications Equipment
• Navigation Equipment

Series 804 Specifications

Contact Size / Spacing:

• #23 / .076” (1.9) Contact Centers

Wire Accommodation:

• #22—#28 AWG

Current Rating:

• 5 Amps Maxiumum

Voltage Rating (DWV):

• 500 VAC RMS Sea Level
• 100 VAC RMS 70,000 Feet

Insulation Resistance:

• 5000 Megohms Minimum

Operating Temperature:

• -55° C. to +150° C.

Contact Resistance:

• 8 Milliohms Maximum
• 30 Milliohms Maximum (Hermetic)

Vibration:

• 20 g’s, in Accordance with MIL-STD-1344 Method 2005, Condition IV

Shock:

• 50 g’s, in Accordance with MIL-STD-1344 Method 2004, Condition E

EMI Shielding Effectiveness:

• 40 dB Attenuation, 100 MHz to 1000 MHz

Series 804 Materials and Finishes

Contacts:

• Beryllium Copper Alloy, 50 μInch Gold Plated per ASTM B488 Type 3, Code C, Class 1,27 over Nickel Underplate per QQ-N-290 Class 2. Socket Contact Hood: Corrosion Resistant Steel, Passivated. Hermetic Pin Contacts: Nickel-Iron Alloy per ASTM-F-30, 50 μInch Gold Plated per ASTM B488 Type 3, Code C, Class 1,27.

Insulators:

• Liquid Crystal Polymer (LCP) per MIL-M-24519 GLP-30F, 30% Glass-Filled

Rear Sealing Grommet, Interfacial Seal, and O-Ring:

• Flourosilicone Elastomer per A-A-59588, Color Blue

Contact Retention Clip:

• Beryllium Copper Alloy

Shell, Jam Nut Material:

• Aluminum Alloy per ASTM B 211 or ASTM B 221
  or Corrosion Resistant Steel per AMS-QQ-S-763

Shell and Jam Nut Finish:

• Code C: Black Anodize per MIL-A-8625, Type II Class 2 (48 Hour Salt Spray)
• Code M: Electroless Nickel per AMS-C-26074 (96 Hour Salt Spray)
• Code NF: Olive Drab Cadmium per AMS-QQ-P-416 over Electroless Nickel (500 Hour Salt Spray)
• Code ZN: Olive Drab Zinc-Nickel per ASTM B841-91 over Electroless Nickel (500 Hour Salt Spray)
• Code ZNU: Black Zinc-Nickel per ASTM B841-91 over Electroless Nickel (500 Hour Salt Spray)
• Code Z1: Passivate per AMS-QQ-P-35 (1000 Hour salt Spray)

Retention Spring:

• 300 Series Stainless Steel